Effect of pin rotating speed on lap shear strength of stationary shoulder friction stir lap welded 6005A-T6 aluminum alloy

Stationary shoulder friction stir lap welding（SSFSLW） was successfully used to weld 6005A-T6 aluminum alloy in this paper.Effect of pin rotating speed on cross section morphologies and lap shear strength of the SSFSLW joints were mainly discussed.Results show that joints without flash and shoulder marks can be obtained by the stationary shoulder.Cross section of the SSFSLW joint presents a basin-like morphology and little material loss.By increasing the rotating speed from 1 000 rpm to 1 600 rpm,both effective sheet thickness and lap width increase,while lap shear failure load firstly decreases and then increases.The maximum failure load of 14.05 kN is attained when 1 000 rpm is used.All SSFSLW joints present shear fracture mode.